Hydraulic accessories India, Hydraulic industrial gear pump, Industrial gear pump, Hydraulic gear pump, Hydraulic gear pumps supplier, Hydraulic gear pump India, Hydraulic gear pump manufacturer and suppliers, Gear pump hydraulic
Features
of Gear Pumps :
Performance
: VBC has a range of Gear Pumps for
mobile and industrial use, VBC developed these pumps with 100%
indegineous raw material and proven manufacturing process.
Basic
Range : VBC Gear Pumps are available for industrial use
in different size flow of 0.8 lpm to 6.8lpm & 7.7 lpm to
40.00 lpm and upto 225lpm @ 1500 rpm. VBC also make multiple
pump and special pumps as per customers requirements.
Efficient
gear pumps : High quality of gears to minimize leakage
across gear tips, high precise geometrical tolerance of body
and bearing blocks with seals for high volumetric efficiency
and specially designed thurst bearing / bush gives low noise,
Du-lined /bi-metal bearings for jerkless operation and working
against high mechanical loads operating up to 200 bar and upto
3000 rpm.
Low
pressure bearing lubrication is feature of all VBC Gear Pumps,
this is achieved by utilising the action generated when the
gear teeth separate to draw lubricating fluid from the inlet
port and along each bearing journal by way of passage in the
composite bush. This proven syste ensures efficient cooling
and lubrication of the bearing with a constant supply of fluid
independent of operating condition.
Durability
: All VBC Gear Pumps are backed by full 3 months warranty.
High tensile aluminium alloy are used to ensure maximum fatigue
strength. Through body bores enable precise alignment of the
bearing and hence maximum s bearing load capacity. Careful attention
to machining details and surface finishes, holds wear rates
to a minimum and promotes extended operating life. VBC Gear
Pumps have been designed to perform with a wide range of fluids
and can be supplied with nitrile and viton seals as required.
Drives
: Use of a flexible coupling is recommened to acoomodate
any slight misalignment of shaft and to dampen vibration. Splines
must allow sufficient radial movement. Two couplings are necessary
to ensure radial alignment. Both parellel and taper shaft units
are supplied with a shaft key, the parellel shaft keys must
be hand fitted when the coupling is assembled. On no account
must the key of coupling be fitted, or removed by hammering
or levering, this will damage the pump internally.
Mounting
: The pump may be mounted in any position. The units
are supplied with either two or four bolt flanges and with a
spigot for location. The fixture that receives the mounting
flange spigot should have 1 mm 45° chamfer to ensure proper
installation. To minimize vibration, which can be trasmitted
to the pump by rigid runs, it is good practice to use flexible
hose immidiatley connected to the unit ports.
Rotation
: Inlet and rotation arrows are stamped on the unit body,
adjacent to drive shaft rotation.
Pump
suction line : The suction line must be as large as possible
and should be free from sharp bands to prevent excessive suction
head, which should in no case exceed 190mm of mercury (0.24bar)
below atmospheric pressures. The system should be designed to
prevent entry of air and a positive head of oil should be maintained
wherever possible. Lower pressure during cold start up conditions
are permissible for short periods. As a general guide, fluid
velocity in the pump suction line should not exceed 2 m/sec.
for pipe lengths up to 2 meters.
Oil
reservoir : As a general, the reservoir capacity for
industrial aplications should be three to five times the open
loop flow per minute being drawn from the reservoir. For mobile
applications the reservoir should be sized for not less than
0.75 times the open loop flow (of course, the volume for rams
and actuators must be allowed for providing adequate air space
and breathing.) The pump suction line should draw oil from a
point not less than 100mm above the tank bottom to avoid sludge
deposits from entering the pump. The return line should be submerged
to limit frothing of oil. The suction and return connections
should be positioned s far apart as possible and separated by
baffles, so that oil circulations promoted within the tank to
assist convection cooling and allow air entrained in the oil
dissipate.
Filteration
: The fluid should be filtered during top-up and continuously
during operation to achieve and mintain a cleanliness level
of ISO 17~/14. The recommendation should be considered a minimum.
Better Cleanliness levels will significantly increase component
life. Each systems should be analyzed to determine the proper
method of filtration needed to maintain the required cleanliness
levels. depending on the configuration and complexity of the
system.
Fluids
: Most premium grade mineral oil based hydraulic fluids
are suitable for use with VBC Gear Pumps. A primary consideration
in the selection of Hydraulic fluid is expected oil temperature
extremes that will be experienced in service. When choosing
the Hydraulic fluid, these temparature extremes must be considered
to obtain the most suitable temperature-viscocity charictristic.
For optimum performance, the viscocity should be maintained
in the 97-456SUS ( 20 - 100 - cST) Cange. Limiting viscocities
of 4545 SUS (1000 cST) maximum and 52 SUS ( 8 cST) minimum should
not be exceeded. It may be possible in some application to run
on other types of special fluids contact VBC for more details.
Operating
Temperature Range : The pumps are designed to operate
between 0° and 80° C intermittent tempearatures may
very between -20° to 100° C if the fluid being pumped
is suitable for such operations.